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The post-coat polish can resist chip hammering, microchipping, and built-up edge The fine-grained thick alumina can resist crater wear The tough substrate can handle increased feeds Hafnium carbide coated tools, manufactured based on an MIT process, have been in limited use in the US These tools are reported to be able to resist edge wear better than either TiC or TiN coated carbide tools [11] Aluminium oxide coated tools have been recommended for use on cast iron Some grades can cut steel too Figure 28 (a) shows an optical micrograph of a GE aluminium oxide coated tool and Figure 28 (b) a scanning electron micrograph of a Sandvik tool Wear resistance of a coating on a substrate in a coated carbide tool depends not only on the type of coating material but also on the quality of the coating The quality of the coating in turn considerably depends on the substrate material on which the coating material is deposited The



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Fig. 11-4.

Fig 28: (a) An aluminium oxide coated carbide insert (GE) and (b) a SEM picture showing an extremely finegrained Al2O3 coating on the fine-grained TiC layer on a tungsten carbide substrate (Courtesy: Sandvik)

quality of bonding between the coating and the substrate, which may be either due to a chemical reaction or diffusion, is also affected by the substrate on which the coating is deposited TiC coated cemented titanium carbide [12] is a new tool material developed to provide a quality TiC coating on a better performing substrate Figure 29 shows the microstructure of a TiC coated cemented titanium carbide tool in which fine grains are observed in the coating For the TiC coating on cemented titanium carbide, eta phase

Fig. 11-5.

6 m

Fig 29: (a) An optical micrograph of the novel TiC coated cemented titanium carbide in which pores are absent





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and the eld increases hundreds or thousands of times and you get some serious force out of your motor. That is what you will see if you look inside a motor. The ring of permanent magnets around the outside of the motor s case is called the stator, because it is static (it doesn t move). The stronger these magnets are, the more powerful

but the carbide grains can be clearly seen (b) A SEM photograph showing the presence of horizontal pores, but no grains can be seen

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your motor can be. The wire-wrapped loops and their metal core that spins inside of those magnets is called the rotor, because it rotates. Electricity is applied through a rotating switch called the commutator, because it helps the electricity commute, or travel. The electrodes of this switch are spring-loaded contacts or brushes. When electricity is applied to the coil, the coil s magnetic eld pushes against the static eld and makes the rotor turn until the rotor s magnetic eld is back in line with the stator s magnetic eld. And then it stops. This is where the commutator comes in. As the rotor turns, the commutator acts like a DPDT switch and reverses the current through the coils just as they are coming in line with the stator s eld. This reverses the coil s eld, pushing the rotor against the new magnetic alignment and the process repeats until the motor wears out.

and cracks are absent, but pores are present in the coating [13 15] Thus, the bonding between the substrate and the coating was observed to be better compared to that of TiC coating on WC tools The coating is removed occasionally by adhesion Coating titanium carbide on cemented titanium carbide tools reduces grooving wear and chip notching There is no white layer formed on these tools when machining steel This may be due to the absence of a binding material and the presence of cracks in the coating The surface finish produced by these tools is extremely good (Ra= 05 m), but their resistance to chipping is reduced [16]

Fig 210: (a) Uncoated carbide showing all forms of wear and (b) coated cemented titanium carbide in which

+ p2 ~lr(2)(m2, N) + ~2r(2)(m2, A2)

When you put electricity into a motor it spins. What happens if you grab the rotor of a motor and turn it by hand Electricity comes out. This, then, is a generator. Motors and generators are essentially the same thing. There are subtle di erences in construction that make motors more e cient at creating torque and generators more e cient at creating electricity, but their basic construction is the same.

the crater recedes when a coating is present, leading to the development of a wider stagnant zone [16]

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