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Some of the common terms in single-point cutting tools are as follows: [1][4][5][6] Rake angle There are two rake angles: back rake and side rake In most turning and boring operations, it is the side rake that is the most influential This is because the side rake is in the direction of the cut The rake angle has two major effects during the metal cutting process One major effect of the rake angle is its influence on tool strength An insert with a negative rake will withstand far more loading than an insert with a positive rake The cutting force and heat are absorbed by a greater mass of the tool material, and the compressive strength of carbide is about two and one half times greater than its transverse rupture strength If viewed from the side facing the end of the workpiece, it is the angle formed by the face of the tool and a line parallel to the floor A positive back rake angle tilts the tool face back, and a negative angle tilts it forward and up A cutting bit made of hard carbide material that has multiple cutting edges Once a cutting edge is excessively worn, it can be indexed to another edge, or the insert can be replaced If viewed from above looking down on the cutting tool, it is the angle formed by the end flank of the tool and a line parallel to the workpiece centreline Increasing the end cutting edge angle tilts the far end of the cutting edge away from the workpiece If viewed from the side facing the end of the workpiece, it is the angle formed by the end flank of the tool and a vertical line down to the floor Increasing the end relief angle tilts the end flank away from the workpiece The flat surface of a single-point tool into which the workpiece rotates during a turning operation On a typical turning set-up, the tool face is positioned upwards The rate at which the cutting tool and the workpiece move in relation to each other For turning, feed is the rate that the single-point tool is passed along the outer surface of the rotating workpiece A flat surface of a single-point tool that is adjacent to the face of the tool The side flank faces the direction that the tool is fed into the workpiece, and the end flank passes over the newly machined surface A common name for the side cutting edge angle If a tool holder is built with dimensions that shift the angle of an insert, the lead angle takes this change into consideration The rounded tip on the cutting edge of a single-point tool The greater the nose radius, the greater is the degree of roundness at the tip A zero degree nose radius creates a sharp point If viewed from above looking down on the cutting tool, it is the angle formed by the side flank of the tool and a line perpendicular to the workpiece centreline A positive side cutting-edge angle moves the side flank into the cut, and a negative angle moves the side flank out of the cut.



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If viewed behind the tool down the length of the tool holder, it is the angle formed by the face of the tool and the centreline of the workpiece A positive side rake angle tilts the tool face down towards the floor, and a negative angle tilts the face up and towards the workpiece Negative rake tools should be selected whenever allowed by the workpiece and machine tool stiffness and rigidity A negative rake, because of its strength, offers a greater advantage during roughing, interrupted, scaly and hard-spot cuts A negative rake also offers more cutting edges, which is economical, and often eliminates the need for using a chip breaker Negative rakes are recommended on insert grades, which do not possess a good toughness (low transverse rupture strength) A negative rake is not, however, without some disadvantages It requires more horsepower and maximum machine rigidity, and it is more difficult to achieve good surface finishes with a negative rake A negative rake forces the chip into the workpiece, generates more heat in the tool and workpiece, and is generally limited to boring on larger diameters because of chip jamming





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Side relief angle Positive rake tools should be selected only when negative rake tools cannot be used to get the job done Some areas of cutting where a positive rake may prove more effective are when cutting tough, alloyed materials that tend to work harden , such as certain stainless steels, when cutting soft or gummy metals, or when the low rigidity of the work piece, tooling, machine tool, or fixture allows chatter to occur The shearing action and the free cutting of positive rake tools will often eliminate problems in these areas One exception that should be noted when experiencing chatter with a positive rake is that at times the preload effect of the higher cutting forces of a negative rake tool will often dampen out chatter in a marginal situation This may be especially true during lighter cuts when tooling is extended or when the machine tool has an excessive backlash Neutral rake Neutral rake tools are seldom used or encountered When a negative rake insert is used in a neutral rake position, the end relief (between the tool and the workpiece) is usually inadequate On the other hand, when a positive insert is used at a neutral rake, the tip of the insert is less supported, making the insert extremely vulnerable to breakage

Fig 34: Orthogonal cutting using the shaping process with the tool being at 90 and wider than the workpiece

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