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In the 1970s, most lathes only employed rolling element bearing technology A quantum leap in accuracy was achieved when the spindles were replaced with porous graphite air bearing spindles The progress in bearing technology pushes the field of ultra-precision diamond turning to higher levels of accuracy [24] Nowadays, the spindle technology in ultra-precision turning and grinding is an integration of the motor, spindle shaft and the support system The integrated system allows for a greater rigidity and stiffness In order to achieve the highest possible stiffness and accuracy, aerostatic bearings are usually employed as the support for the spindle shaft and the spindle for the grinding tool The low friction characteristic of aerostatic bearings provides a high mechanical efficiency and minimizes bearing heating problems It also gives rise to a noise-free and smooth running, and does not add to sound and vibration levels of the machine in the way that high-speed ball bearings do One of the most important fields of application of aerostatic bearings is undoubtedly in machine tools where the range of machine tool applications is very wide Almost all of the benefits result from three properties of aerostatic bearings, low friction, precise axis definition, and the absence of wear In comparison with spindles with ball or roller bearings, the lower level of vibration of aerostatic bearings is an important advantage This is particularly true in relation to the production of good workpiece geometry and surface finish, and in ensuring the longevity of the cutting tool, drill or the grinding wheel Aerostatic bearings have been employed in machines driven by most types of electric motors and of turbines and in a wide range of machine tool spindles driven by various types of belts and flexible couplings In all these cases, the driving torque is evenly and smoothly applied, excepting for the case of driving by means of a belt, the drive does not apply large loads to the bearings Aerostatic bearings are most successful when operating under these conditions They are much less likely to be successfully applied to machines with pulsating drives, which impose large internal loads on the bearings The air spindle shown in Figure 726 is capable of achieving between 5,000 and 15,000 revolutions per minute and operates at an air supply pressure of 5 7 bar The airflow at 8 bars is about 40 litres per minute with a filter of 005 m (Figure 727) The radial and axial load capacities are 30 and 100 N, respectively, with a run-out value of 035 m The radial and axial stiffness tend to increase with air pressure as shown in Figure 728 The load capacities also tend to increase in a similar fashion The spindle is usually made from a combination of various stainless steels and delerin Any unbalance caused by an uneven mass distribution, the rotor not being mass centred geometrically and service effects such as stress and thermal growth must be avoided An unbalance may reduce the life of the components, and give rise to impaired clearances or tolerances, resonance, excessive vibration or noise and a poor product quality An example of the Toshiba ultra-precision grinding machine is shown in Figure 54 (b), and its actual dimension is shown in Figure 729 The aerostatic bearing spindle is capable of high speeds, high precision and rigidity (Single-Point Asynchronous Error Motion (SPAM) of 002 m) and low.



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Fig. 5-14.

Fig 726: A Colibri high-speed spindle [25]





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heat generation The work spindle utilizes a high-precision cylindrical aerostatic bearing with a diameter of 80 mm at a speed of 20 1,500 rpm On the other hand, the aerostatic bearing in the grinding spindle has a smaller diameter of 32 mm with a speed range of 5,000 40,000 rpm The spindle nose is of the collet chuck type [26] The usual axial load capacity is 1,400 N for work spindles and 210 for the grinding spindles The radial load capacity is 560 N for work spindles and 140 for grinding spindles According to Toshiba Machine Co Ltd [26], the air pressure should be more than 07 MPa with a flowrate of 700 L/min at a temperature of between 20 and 25 C The solid matter in the air must be less than 001 m, whereas the oil content must be below 001 mg/m3 Figure 730 and Figure 731 show the Moore and Precitech version of the work spindle The Moore work spindle is capable of achieving speeds of Fig 727: Relationship between air flow and air pressure [25] between 100 and 2,000 rpm with an

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Since nobody is perfect, you may have to remove the solder from a joint. There are di erent ways to do this. One way is with desoldering braid, which is a type of stranded wire. You lay the braid over the soldered joint and heat it with the soldering iron. Once the solder ows into the braid you can remove it, the iron, and the solder from the joint.

Although it would be possible to discuss the properties and design of hydrostatic bearings in terms of the types and factors influencing the approach, real applications seem to have limited options Only a limited number of configurations and conditions are of interest, and it is usually more convenient to adopt a different classification Industrial classifications of bearings include plane slide way bearings, opposed-pad slideway bearings, inclined-pad slideway bearings, journal bearings, rotary thrust bearings and conical journal or thrust bearings as shown in Figure 644 [9] Some of the arrangements such as opposed pad and non-opposed pad are indicated in Figure 647 In non-opposed pads, gravity plays a major role This type of arrangement ensures that the hydrostatic bearings remain loaded at all times In order to support the combination of a journal and a thrust load, there is a single class of hydrostatic bearing consisting of the Yates bearing, conical and spherical bearings The principle behind the Yates bearing is to supply the thrust faces solely by the leakage flow from journal bearings The Yates bearing is characterized by a lower pumping power and a lower friction in the thrust end as compared to separate journal and thrust hydrostatic bearings [19] The geometry of the Yates bearing is shown in Figure 646 (a)

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