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11 Explain with sketches the difference between accuracy and precision 12 (a) Discuss the achievable machining accuracy for normal, precision, high-precision and ultra-precision machining (b) Highlight some mechanical, electronic, and optical components, their tolerances and their machining aspects (c) Describe with sketches one component from each one of the above categories



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This chapter has been about rotation and friction. This was obvious in the rst section since we talked speci cally about rotation. Then, with bearings and bushings, we talked about how to make the rotation more e cient by getting rid of as much friction as possible. Bending, we then discovered, has its roots in rotation. Sliding, at rst glance, appears to be completely di erent from rotation. And in many ways it is di erent. However, we can use rotating joints to create low-friction sliding.

13 Figure 15 on page 7 shows the development of overall machining precision starting from the early 1900s State the machining accuracy achieved in 2000 for: (a) Normal machining (b) Precision machining (c) High-precision machining (d) Ultra-precision machining 14 Referring to the Modified Taniguchi Chart, when will the development of the machining process in Singapore be anticipated

2

Fig. 8-12.





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Cutting tool materials are required to have several properties that enhance the efficiency of the material removal process The main requirements for cutting tool materials are as follows: High hot hardness High wear resistance High-temperature physical and chemical stability Toughness or high resistance to brittle fracture Figure 21 illustrates the major classes of tool materials A comparison between hot hardness, wear resistance and toughness is shown in Table 21 It indicates that single-crystal diamond which is widely used for ultra-precision applications has the highest hot hardness and wear resistance, but it lacks toughness in terms of which it is quite surprising that this earliest tool material still holds an edge over other materials Carbon steels and high-speed steels are of excellent toughness A clearer picture can be obtained from Table 22 that indicates the relative values of several properties for each of the cutting tool materials Of the major classes of tool materials, carbon steels, high-speed steels and cast alloys are seldom used in precision applications and are therefore not discussed in great detail Carbon steel is the earliest tool material that was widely used for making drills, taps, reamers, and broaches [1] The use of carbon steel is restricted to low cutting speeds and temperatures [2] Steel containing 08 14% carbon is quenched at 750 800 C (in brine or water) and tempered at 180-200 C to obtain a martensitic structure and a high cold hardness (Rc = 65) [3] Low-alloy and medium-alloy steels, with a longer tool life, were developed later for similar applications

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The ball and socket joint is more like a sliding joint than a rotating one, and provides several degrees of motion. The U-joint also provides several degrees of motion, but is made up from two rotating joints. We ended the chapter by using rotating joints to create an interesting robotic wrist.

Fig 84: A conventional inertial sensor system [4]

Fig 85: Classification of microsystems [2]

1. What kind of joint is used by the wheel on your car How do you reduce the friction in this type of joint 2. How can friction be reduced in the track that guides the drawers in your kitchen How is this joint and its friction ghters the same as, or di erent from, the previous one 3. You want to power a wheel, but it is not in a line with your motor. What do you do

Precision Engineering Comparison of a conventional and a micromachined inertial sensor [2]

Conventional system 15875 grams 15 8 5 cm 35 W 35 g s US $ 20,000 Micromachined system 10 grams 2 2 cm 1 mW 100,000 g s US $ 500

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