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ball nut, and pinions are the highest contributors to the low stiffness of a stage Low stiffness reduces frequency response and increases settling times Maintenance and life expectancy In brushless linear servo motors, there is no contact between the two working members Therefore, they have an extremely long, virtually maintenance-free life The non-contact design eliminates lubrication and periodic adjustment to compensate for wear Rotary driven mechanisms require regular lubrication and occasional replacement due to wear Clean room and vacuum applications Since the coil assembly and the magnet assembly of linear servo motors do not make any contact, they are ideally suited for clean room and vacuum applications The main advantage of the linear servomotor is that the electromagnetic force directly engages the moving mass with no mechanical connection There is no mechanical hystersis or pitch cyclical error There are many types of linear motors, including stepper, DC brushed and brushless servo, inductance and AC Synchronous Only a few have become economically viable Brushless DC (also known as AC Synchronous) linear motors have found the widest acceptance in industrial applications because of their superior performance in precision positioning applications with a high thrust, velocity and efficiency In order to control the AC synchronous linear motor, a variable frequency power supply is used to monitor the progress of the magnet so that the coil polarity can be switched in time to accelerate the system The linear synchronous motor is reasonably efficient and quite powerful Furthermore, the coils can be positioned to optimize their effect on the magnet by predicting the acceleration of the magnet Brushed motors should not be used due to the problems associated with brush wear and heat generation at the interface Stepper motors cannot be tuned to the load or position feedback easily applied (Figure 538) This limits them to very light loads and low speeds, usually less than 20 lbs The open loop configuration also means that the stepper motor has a low servo stiffness The platen type linear motor requires a precise air gap (Figure 539) The magnet track is usually left exposed while the forces between the stator and armature are fairly high Induction motors do not use magnets.



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Fig. 3-6.

motor [16]

side to side The Y ordinate is the acceleration straight down The overall length of the vector gives the strength of the force In this case, the gravity vector would have a length of 98, representing gravity s 98 m/s2 acceleration Now for the two force vectors as applied to the block on the ramp One force vector, the perpendicular vector, points directly into the ramp s face and creates friction The other force vector, the parallel vector, points along the face of the ramp and is the force that moves the block down to the ground The relative size of each force vector depends on the angle of the ramp, (theta, sometimes shown in the capitalized form , and which often represents an angle) The perpendicular force vector has a length of g cos and the parallel vector a length of g sin .





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motor [16] motor [16]

and are not as efficient as brushless motors because they consume more power (Figure 540) The physical size and the forces are large, and the system requires a complex cooling arrangement Figure 541 shows the typical concept of a linear motor machine whose schematic arrangement is given in Figure 542 Generally, the arrangement for the linear motor system in an ultra-precision and high-speed machine is relatively simple A comparison can be made with the lead screw or ball

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The sine function starts at zero and increases to one as the angle increases to 90 degrees When the object is at on the ground, the parallel force is zero If the ramp is in fact a wall (Fig 3-7), the parallel force is one The cosine function is the reverse, starting at one For a ramp at a 30 degree angle, the perpendicular acceleration is 843 m/s2 and the parallel acceleration is 49 m/s2 Most of the force is being applied to friction, but still half of it is applied to moving the block Wait a second Those numbers don t add up to 98 m/s2! Right, because the parallel and perpendicular vectors don t add up to the same length as the gravity vector Instead, they are appended to each other, making half of a box around the gravity vector.

Fig 541: The typical concept of a linear motor machine in a large mould and die machine tool [19]

Fig 542: The linear motor method for high-speed feed [19]

If you ll in the box, as shown in the corner of Fig 3-6, you can see the relationship Gravity cuts the corner across the box..

Fig 543: The high-lead ball screw method for high-speed feed [19]

Fig. 3-7.

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